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243000 Pcs/h High Speed Tablet Compression Machine 460mm Rotary Table 7.5kW

243000 Pcs/h High Speed Tablet Compression Machine 460mm Rotary Table 7.5kW

243000 Pcs/h Tablet Compression Machine

Variable Frequency Speed Control Pressing

460mm Rotary Table Tablet Compressor

Place of Origin:

Shanghai, China

Brand Name:

Tianfeng

Certification:

CE, ISO 9001:2015

Model Number:

ZP-41F / ZP-45A

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Product Details
Product Name:
High Speed Tablet Compression Machine 243000 Pcs/h
Application:
High Volume Vitamin, Effervescent And Generic Tablet Production Lines
Max. Capacity:
243000 Pcs/h ZP-45A / 221400 Pcs/h ZP-41F
Rotary Speed:
14-45 R/min With Button Type Frequency Conversion
Control Mode:
Button Type Frequency Conversion, PLC Touch Screen Optional
Rotary Table Diameter:
460 Mm
Motor Power:
7.5 KW, 4 Pole With INVT CHF-200A Drive
Dimensions (L X W X H):
910 X 1220 X 1670 Mm
Payment & Shipping Terms
Minimum Order Quantity
1 unit
Price
Negotiable, quotation issued after model and die confirmation
Packaging Details
Export wooden case with rust preventive film and shock absorbing base
Delivery Time
20-30 working days after deposit
Payment Terms
T/T, L/C, Western Union
Supply Ability
50 units per month
Product Description

The ZP-41F and ZP-45A high speed press is the answer for plants that sell volume. A 460 mm rotary table, 41 or 45 dies and a 7.5 kW four pole motor push the output to 221400 and 243000 pcs/h, while the turret turns between 14 and 45 r/min through button type frequency conversion. For a contract manufacturer running three shifts, that is the difference between two machines and one.

Speed alone is not useful without control, so this high speed tablet compression machine pairs the variable frequency drive with an optional PLC touch screen. Fill depth, turret speed, pre-compression and main compression are set from one panel and stored per product, which shortens changeover and keeps tablet weight repeatable from the first stroke of a shift. The mechanical and electrical systems sit in one integrated cabinet, so the footprint stays at 910 x 1220 x 1670 mm even with the largest configuration.

Key Features
  • 243000 pcs/h output: 45 dies at 45 r/min give 243000 pcs/h on the ZP-45A, and 41 dies give 221400 pcs/h on the ZP-41F, with 100 KN pressure held at every station
  • Variable frequency speed control: Button type frequency conversion adjusts turret speed from 14 to 45 r/min while the machine runs, and the optional PLC touch screen stores parameters per product
  • Turret and track: The 460 mm rotary table runs on a high strength wear resistant dual track, so the turret stays stable when the machine is pushed to maximum speed
  • 7.5 kW drive: A 7.5 kW four pole motor with an INVT CHF-200A drive keeps torque constant across the speed range and starts smoothly under full die load
  • 13 mm to 16 mm tablets: Maximum tablet diameter is 13 mm on the ZP-45A and 16 mm on the ZP-41F, with 16 mm and 22 mm special options, fill depth 15 mm and tablet thickness up to 6 mm
  • Branded electrical configuration: PLC touch screen, CHINT contactors and breakers, OMRON relays, Fuji switches and a Schneider style switching power supply keep spares easy to source
Technical Specifications
Parameter ZP-41F / ZP-45A
Max. capacity 221400 pcs/h / 243000 pcs/h
Dies (sets) 41 / 45
Max. pressure 100 KN
Rotational speed of revolving table 14-45 r/min
Diameter of rotary table 460 mm
Max. diameter of tablet 16 mm (special 22 mm) / 13 mm (special 16 mm)
Max. depth of fill 15 mm
Motor 7.5 kW, 4 pole
Overall dimension (L x W x H) 910 x 1220 x 1670 mm
Net weight 1950 kg
Applications

This high speed tablet compression machine is specified where output per shift decides the contract: vitamin and mineral supplements, effervescent tablets,  generic solid dosage, herbal extract tablets, salt and sugar cubes, detergent and dishwasher tablets, camphor balls and veterinary tablets.

Contract manufacturers, OEM supplement plants and private label factories use the high speed tablet compression machine as the volume backbone of a line, then keep a smaller press for trial batches. Because the same turret accepts round, oval, caplet and engraved tooling, one machine covers an entire catalogue.

Packaging and Quality Assurance

The high speed tablet compression machine is packed in a reinforced export wooden case with rust preventive coating, shock absorbing base and the punch and die set installed in a separate cushioned tray. Shipment is supported by a factory run test at 45 r/min with the buyer's granule sample, and a signed capacity report is issued with the machine.

Shanghai Tianfeng Pharmaceutical Machinery has manufactured tableting equipment since 2001, exports 60 to 70 percent of its output and keeps 50 units per month of production capacity. Every high speed tablet compression machine carries a 13 month warranty, an English manual, a spare parts kit and engineers available for overseas installation.

Frequently Asked Questions

Q: How is 243000 pcs/h reached without losing tablet quality?

A: Output comes from 45 dies turning at 45 r/min, and quality is protected by the 100 KN main compression and a high strength wear resistant dual track that keeps the turret rigid at full speed. Fill depth stays at 15 mm, so weight variation is controlled by the feeder rather than by slowing the machine down.

Q: Can the speed be adjusted for a fragile granule?

A: Yes. Button type frequency conversion sets the turret anywhere between 14 and 45 r/min while running, and the optional PLC touch screen stores a slower profile for fragile or effervescent granules. The 7.5 kW drive keeps torque constant, so a low speed setting does not weaken compression.

Q: Which tooling does this high speed tablet compression machine accept?

A: The 460 mm rotary table takes 41 or 45 die sets with a 26 mm or 30 mm middle mould plate, covering round tablets up to 13 or 16 mm, special sizes up to 16 or 22 mm, caplets, engraved logos and double sided tablets up to 6 mm thick.

Q: What is the lead time and how is the machine tested?

A: Delivery is 20 to 30 working days after deposit. Before packing, the machine runs at maximum speed with the customer's granule, and the test report, electrical drawing, CE certificate and operation manual are supplied so the plant can prepare utilities and training in advance.

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